Product Overview
The Telescopic Oven is a state-of-the-art heating system engineered for efficient thermoplastic material processing. Its innovative design combines multi-layer heating, high-temperature conveyor systems, and compact construction to deliver exceptional performance in automotive and industrial applications. This oven is particularly suited for producing automotive carpets, non-woven flooring, and specialized vehicle interiors, where precision and durability are critical.
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Working Principle
The Telescopic Oven operates through a seamless integration of feeding, heating, conveying, and discharging mechanisms. Here’s a breakdown of its core processes:
1. Material Feeding & Conveying
The system begins with a lifting feeding belt conveyor that automates the delivery of raw materials into the oven. This mechanism ensures consistent positioning, minimizing manual intervention and optimizing workflow efficiency.
2. Multi-Layer Heating Mechanism
The oven features dual-layer heating, allowing simultaneous processing of two material layers. This design enhances heating efficiency and reduces production time. The system supports multiple heating modes, including hot air circulation and infrared heating, enabling precise temperature control for diverse material types.
3. Multi-Stage Conveying for Efficiency
After heating, materials transition to a multi-stage conveying belt. This design reduces the oven’s footprint while extending conveying distance, making it ideal for transporting materials to molding machines. The high-temperature belt ensures safe handling even under extreme conditions.
4. Efficient Discharge & Material Transfer
The discharge mechanism uses a high-temperature belt conveyor to move finished materials to the next stage. A lifting material receiving system ensures a smooth transition, minimizing downtime and maintaining production continuity.
5. Optimized Production Rhythm
The system achieves a remarkable production cycle of up to 50 seconds per piece, significantly boosting throughput without compromising quality. This speed is ideal for large-scale manufacturing operations.
Key Advantages
- Multi-Layer Heating: Simultaneous heating of two material layers improves efficiency and reduces cycle times.
- Compact Design: Multi-stage conveyors minimize space requirements while maximizing conveying distance.
- Flexible Heating Modes: Supports infrared, hot air circulation, and contact heating for adaptability to different materials.
- High Throughput: Achieves 50 seconds per piece, ideal for mass production.
- Durable Construction: High-temperature resistant materials ensure long-term reliability under demanding conditions.
Applications
The Telescopic Oven is versatile, catering to industries requiring high-quality thermoplastic coatings. Key applications include:
1. Automotive Industry
Primarily used for manufacturing automotive carpets, floor mats, trunk mats, and wheel covers. The oven ensures carpet manufacturing machine price efficiency while delivering durable, heat-resistant finishes for interior components.
2. Commercial & Industrial Flooring
Produces non-woven carpets for hotels, offices, and public spaces. Its durability and heat resistance make it suitable for event carpets and custom-sized flooring solutions.
3. Aerospace & Specialized Vehicles
Used in aircraft, trains, and buses to create lightweight, fire-resistant carpets and interior materials, meeting stringent safety standards.
4. Construction & Building Materials
Produces insulation materials and protective underlays, offering heat resistance and longevity for construction projects.
Technical Specifications
| Feature | Details |
|---|---|
| Heating Layers | 2-layer system for simultaneous material processing |
| Conveyor System | High-temperature stainless steel mesh belt with multi-stage conveying |
| Heating Modes | Infrared, hot air circulation, contact heating |
| Production Cycle | Up to 50 seconds per piece |
| Footprint | Compact design with extended conveying distance |
| Material Compatibility | Thermoplastic materials, non-woven fabrics, and heat-resistant polymers |
About Chongqing Guang Jingxin Technology Co., Ltd.
Chongqing Guang Jingxin Technology Co., Ltd. is a leading manufacturer of industrial machinery, specializing in solutions for the textile and automotive industries. With a focus on innovation and quality, the company develops advanced equipment like the Telescopic Oven to meet global manufacturing demands.
As highlighted by the National Institute of Standards and Technology (NIST), “Precision and efficiency in manufacturing are critical for maintaining competitiveness in global markets” (NIST). Chongqing Guang Jingxin Technology aligns with these principles by integrating cutting-edge technology into its products.
Conclusion
The Telescopic Oven represents a significant advancement in thermoplastic material processing. Its combination of multi-layer heating, compact design, and high-speed production capabilities makes it an essential tool for automotive and industrial manufacturers. By partnering with Chongqing Guang Jingxin Technology Co., Ltd., businesses can achieve operational excellence and meet evolving market demands.
Guangjingxin‘s main series of products include: automotive interior parts and equipment: car parts manufacturing companies
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